Agilent Technologies DP111 Spezifikationen

Power and productivity for a better worldTMAC 800MController Hardware System Version 5.1

Table of Contents10 3BSE036351-510 A CI851 and TP851 – PROFIBUS DP Interface ...284CI852 an

Installing the CEX-Bus Interconnection Unit BC810/TP857 Section 2 Installation100 3BSE036351-510 A Figure 31. Redundant Communication Interface Units

Section 2 Installation Installing the CEX-Bus Interconnection Unit BC810/TP8573BSE036351-510 A 101 Figure 32. Redundant Communication Interface Units

Installing the CEX-Bus Interconnection Unit BC810/TP857 Section 2 Installation102 3BSE036351-510 A Figure 33. The Power Source Connected to the Same

Section 2 Installation Installing the CEX-Bus Interconnection Unit BC810/TP8573BSE036351-510 A 103 Figure 34. The Power Source Connected to a Differe

Installing SM810/TP855 Section 2 Installation104 3BSE036351-510 A Installing SM810/TP855The SM810 is mounted directly to the CEX-Bus on the processor

Section 2 Installation Installing SM810/TP8553BSE036351-510 A 105 Connection of Input Signals to SM810Figure 35. Connection of input signals to redun

Installing SM810/TP855 Section 2 Installation106 3BSE036351-510 A Connection of Output Signals to SM810 Figure 36. Connection of output signals from

Section 2 Installation Installing SM811/TP8683BSE036351-510 A 107 Installing SM811/TP868The SM811 is mounted directly to the CEX-Bus on the processor

Installing SM811/TP868 Section 2 Installation108 3BSE036351-510 A 6 O2 Digital output 2 (System alarm)7 ZP Common I/O returnTable 11. SM811 Digital I

Section 2 Installation Installing SM811/TP8683BSE036351-510 A 109 Connection of Input Signals to SM811Figure 37. Connection of input signals to redun

Table of Contents3BSE036351-510 A 11 3BSE036351-510 A 11TK853 ...

Installing SM811/TP868 Section 2 Installation110 3BSE036351-510 A Connection of Output Signals to SM811Figure 38. Connection of output signals from r

Section 2 Installation Installing the PROFIBUS DP Interface, CI851/TP8513BSE036351-510 A 111 Installing the PROFIBUS DP Interface, CI851/TP851The CI8

Installing the PROFIBUS DP Interface, CI851/TP851 Section 2 Installation112 3BSE036351-510 A Installation of PROFIBUS DPFor installation of the field

Section 2 Installation Installing the FOUNDATION Fieldbus H1 Interface, CI852/TP8523BSE036351-510 A 113 Installing the FOUNDATION Fieldbus H1 Interfa

Installing the FOUNDATION Fieldbus H1 Interface, CI852/TP852 Section 2 Installation114 3BSE036351-510 A For additional information on designing a fie

Section 2 Installation Installing the RS-232C Interface, CI853/TP8533BSE036351-510 A 115 Installing the RS-232C Interface, CI853/TP853CI853 is powere

Installing the PROFIBUS DP Interface, CI854/CI854A/TP854 Section 2 Installation116 3BSE036351-510 A Installing the PROFIBUS DP Interface, CI854/CI854

Section 2 Installation Installing the PROFIBUS DP Interface, CI854/CI854A/TP8543BSE036351-510 A 117 PROFIBUS DP ConnectionThe PROFIBUS DP cable is co

Installing the PROFIBUS DP Interface, CI854/CI854A/TP854 Section 2 Installation118 3BSE036351-510 A Installation of PROFIBUS DPFor installation of th

Section 2 Installation Installing the MasterBus 300 Interface, CI855/TP8533BSE036351-510 A 119 Installing the MasterBus 300 Interface, CI855/TP853The

Table of Contents12 3BSE036351-510 A Revision HistoryIntroduction ...

Installing the S100 I/O Interface, CI856/TP856 Section 2 Installation120 3BSE036351-510 A Installing the S100 I/O Interface, CI856/TP856The CI856 is

Section 2 Installation Installing the INSUM Interface, CI857/TP8533BSE036351-510 A 121 Installing the INSUM Interface, CI857/TP853The CI857 is powere

Installing the DriveBus Interface, CI858/TP858 Section 2 Installation122 3BSE036351-510 A Installing the DriveBus Interface, CI858/TP858The CI858 is

Section 2 Installation Installing the FOUNDATION Fieldbus High Speed Ethernet Interface, 3BSE036351-510 A 123 Installing the FOUNDATION Fieldbus High

Installing the TRIO Fieldbus Interface CI862 Section 2 Installation124 3BSE036351-510 A Installing the TRIO Fieldbus Interface CI862The CI862 is powe

Section 2 Installation Bus Termination3BSE036351-510 A 125 As shown in Figure 78, the dip switch is located on the bottom of the housing when looking

Installing the Satt I/O Units and CI865 Module Section 2 Installation126 3BSE036351-510 A Installing the Satt I/O Units and CI865 ModuleThe CI865 is

Section 2 Installation Installing the Modbus TCP Interface CI867/TP8673BSE036351-510 A 127 Installing the Modbus TCP Interface CI867/TP867The CI867 i

Installing the IEC 61850 Interface CI868 Section 2 Installation128 3BSE036351-510 A Installing the IEC 61850 Interface CI868The CI868 is powered from

Section 2 Installation Installing the PROFINET IO Interface CI8713BSE036351-510 A 129 Installing the PROFINET IO Interface CI871The CI871 unit is pow

3BSE036351-510 A 13Safety Summary GeneralIn order to minimize the risk of injury to personnel and/or damage to the equipment, always comply with t

Installing the EtherNet/IP Interface CI873 Section 2 Installation130 3BSE036351-510 A Installing the EtherNet/IP Interface CI873The CI873 is powered

Section 2 Installation Installing the ModuleBus for PM8xx3BSE036351-510 A 131 Installing the ModuleBus for PM8xxThe ModuleBus has an electrical and a

Installing the ModuleBus for PM891 Section 2 Installation132 3BSE036351-510 A Installing the ModuleBus for PM891The ModuleBus for PM891 has a fiber o

Section 2 Installation Installing the SD83x Power Supply3BSE036351-510 A 133 Installing the SD83x Power SupplyThe SD83x power supply units (SD831 / S

Installing the Mains Breaker Unit Section 2 Installation134 3BSE036351-510 A Installing the Mains Breaker UnitThe mains breaker unit is supplied in s

Section 2 Installation Installing the Mains Breaker Unit3BSE036351-510 A 135 Removing the fuse holders or the jumper connections provides visual indi

Installing the SS823/SS832 Voting Unit Section 2 Installation136 3BSE036351-510 A Installing the SS823/SS832 Voting Unit The SS8xx voting unit is use

Section 2 Installation Installing the SS823/SS832 Voting Unit3BSE036351-510 A 137 Figure 43. Redundant Power Supply for SS823

Installing the SS823/SS832 Voting Unit Section 2 Installation138 3BSE036351-510 A Figure 44. SS832 Redundant Configuration up to 10 A

Section 2 Installation Installing the SS823/SS832 Voting Unit3BSE036351-510 A 139 3. Connect the SS82x voting unit to the processor unit. Figure 46 o

14 3BSE036351-510 ASafety Summary Personnel and Process SafetyA control system is a tool used to control various processes. Responsibility for att

Installing the SS823/SS832 Voting Unit Section 2 Installation140 3BSE036351-510 A Figure 46. Redundant Power Supply Powering Redundant CPUsFrom Mains

Section 2 Installation Installing the SS823/SS832 Voting Unit3BSE036351-510 A 141 Power Supply SupervisionThe status of power supplies in redundant c

Installing the SS823/SS832 Voting Unit Section 2 Installation142 3BSE036351-510 A Figure 48. Redundant Power Supply Powering Units and Field Equipmen

Section 2 Installation Installing the SB821 External Battery Unit3BSE036351-510 A 143 Installing the SB821 External Battery Unit Use the following pr

Installing the SB822 Rechargeable External Battery Unit Section 2 Installation144 3BSE036351-510 A Installing the SB822 Rechargeable External Battery

Section 2 Installation Installation of I/O Units3BSE036351-510 A 145 Installation of I/O UnitsFor further information regarding mounting, removing an

Installation in Cabinets Section 2 Installation146 3BSE036351-510 A Figure 49. Wall Cabinet – Single Power Supply Arrangement24 V DistributionTermina

Section 2 Installation Installation in Cabinets3BSE036351-510 A 147 Figure 50. Wall Cabinet – Dual Power Supply (Local/Field) ArrangementMains Breake

Installation in Cabinets Section 2 Installation148 3BSE036351-510 A Figure 51. Floor Mounted Cabinet (Horizontal Unit Arrangement)VotingUnitsSS832Bre

Section 2 Installation Mounting Dimensions for Proper Ventilation3BSE036351-510 A 149 Mounting Dimensions for Proper VentilationTo maintain adequate

3BSE036351-510 A 15Safety Summary (continued) • Process technicians are to be present when testing and operating process objects.• Never activate

Mounting Dimensions for Proper Ventilation Section 2 Installation150 3BSE036351-510 A

3BSE036351-510 A 151 Section 3 ConfigurationGeneral InformationUsing the engineering tool Control Builder, it is possible to configure hardware (I/O

Connecting Control Builder Section 3 Configuration152 3BSE036351-510 A Connecting Control BuilderThe Control Builder is installed in a PC that is nor

Section 3 Configuration Connection to a Control Network3BSE036351-510 A 153 Connection to a Control NetworkControl Network is a private IP network do

Communication Possibilities Section 3 Configuration154 3BSE036351-510 A The network can utilize different and mixed link implementations such as Fast

Section 3 Configuration Communication Possibilities3BSE036351-510 A 155 • COM3 is an RJ45 port for RS-232C with modem signals. Examples of protocols

Communication Possibilities Section 3 Configuration156 3BSE036351-510 A Table 19. Interfaces Available on the CEX-BusInterfaceNumber of Interfaces on

Section 3 Configuration Controller IP Addresses3BSE036351-510 A 157 For information on available serial protocols for the CI853 interface, see COM3 a

I/O Systems Section 3 Configuration158 3BSE036351-510 A 3. Set the IP address of the CN1 port on the backup CPU. Use default settings (0.0.2.0 is add

Section 3 Configuration I/O Systems3BSE036351-510 A 159 •S800 I/O units via CI854/CI854A and CI801, PROFIBUS DP. Support for HART routing, and hot co

16 3BSE036351-510 ASafety Summary Before replacing UnitsMaintenanceAll procedures for replacing units can be located by referring to the relevant

I/O Systems Section 3 Configuration160 3BSE036351-510 A This provides a total of eight clusters (groups), with a maximum 8 x 12 = 96 S800 I/O units c

Section 3 Configuration I/O Systems3BSE036351-510 A 161 In redundant CPU configuration, S800 I/O is connected through the optical ModuleBus. Each CPU

I/O Systems Section 3 Configuration162 3BSE036351-510 A PROFIBUS DPA PROFIBUS DP segment, capable of providing up to 32 nodes, can be directly connec

Section 3 Configuration I/O Systems3BSE036351-510 A 163 PROFINET IOPROFINET IO describes a device model oriented to the PROFIBUS framework. It consi

I/O Systems Section 3 Configuration164 3BSE036351-510 A The PROFINET IO is interfaced to the AC 800M controller , using the PROFINET IO commmunicatio

Section 3 Configuration I/O Systems3BSE036351-510 A 165 FOUNDATION Fieldbus High Speed Ethernet (FF HSE)FOUNDATION Fieldbus (FF) is a fieldbus protoc

I/O Systems Section 3 Configuration166 3BSE036351-510 A FF linking devices operate as gateways between the AC 800M and the field devices on the H1seg

Section 3 Configuration I/O Systems3BSE036351-510 A 167 TRIO/Genius Remote I/OTRIO is a Genius remote I/O product that provides discrete, analog and

Drive System Section 3 Configuration168 3BSE036351-510 A Drive SystemABB Standard (Std) and Engineered (Eng) Drives can be connected to AC 800M throu

Section 3 Configuration Drive System3BSE036351-510 A 169 PROFINET IO and CI871The RETA-02 Ethernet Adapter module and FENA-01/-11 Ethernet Adapter mo

3BSE036351-510 A 17Safety Summary (continued) Operating EnvironmentBefore the AC 800M Controller system is brought online, investigate which envir

Drive System Section 3 Configuration170 3BSE036351-510 A • ACS 1000 product family See also CI858 and TP858 – DriveBus Interface on page 313

Section 3 Configuration Drive System3BSE036351-510 A 171 Figure 59. Example of Connection of ABB Drives in Single CPU Configuration1 Segment ofPROFIB

Drive System Section 3 Configuration172 3BSE036351-510 A Figure 60. DriveBus TopologyDriveDriveDRIVEBUS CI858NDBUDriveCH1MSTRCH2CH3CH0CH0CH0DriveDriv

Section 3 Configuration Power Supply System3BSE036351-510 A 173 Power Supply SystemThe configuration of a power supply system for an AC 800M controll

Powering Units in the Cabinet Section 3 Configuration174 3BSE036351-510 A Powering Units in the CabinetThis power supply is only connected to units w

Section 3 Configuration Powering Field Equipment outside the Cabinet3BSE036351-510 A 175 To avoid the AC 800M Controller being influenced by field eq

Powering from an External Source Section 3 Configuration176 3BSE036351-510 A Powering from an External SourceThe AC 800M Controller can be powered fr

Section 3 Configuration Powering from an External Source3BSE036351-510 A 177 Figure 61. Power Supply Options for AC 800M Units UnitsSupply toDevice

Powering from an External Source Section 3 Configuration178 3BSE036351-510 A Figure 62. Powering Field EquipmentField Equipment8xxSD 8xxSD UnitsSupp

3BSE036351-510 A 179 Section 4 OperationThis section describes the operation of the AC 800M Controller, comprising a PM8xx (single or redundant confi

18 3BSE036351-510 ASafety Summary Electrostatic Sensitive DeviceDevices labeled with this symbol require special handling precautions as descr

AC 800M Controller (PM8xx) Section 4 Operation180 3BSE036351-510 A P(ower) Green Normal state – ONWhen lit, indicates that the CPU DC/DC converter is

Section 4 Operation AC 800M Controller (PM8xx)3BSE036351-510 A 181 Switches and Push buttonsConnectorsTable 21. PM8xx – Switches and Push buttonsMark

Start-up Section 4 Operation182 3BSE036351-510 A Start-upRefer to relevant document for information on:• Firmware download• Controller IP address• Do

Section 4 Operation Start Modes3BSE036351-510 A 183 – After having rebuilt the hardware on the CEX bus, that is, after removing or adding a number of

Automatic Switch-Over to Backup CPU Section 4 Operation184 3BSE036351-510 A Controller ResetThe system stops. The application program and variables a

Section 4 Operation Verification of Satisfactory AC 800M Operation3BSE036351-510 A 185 Verification of Satisfactory AC 800M OperationTo affirm, follo

Verification of Single CPU Section 4 Operation186 3BSE036351-510 A CI852 FOUNDATION Fieldbus H1 UnitF(ault) Red LED must be OFF OKR(un) Green LED mus

Section 4 Operation Verification of Single CPU3BSE036351-510 A 187 CI860 FOUNDATION Fieldbus High Speed Ethernet UnitF(ault) Red LED must be OFF OKR

Verification of Redundant CPU Section 4 Operation188 3BSE036351-510 A Verification of Redundant CPUCheck, in redundant configuration, the following L

Section 4 Operation Verification of Redundant CPU3BSE036351-510 A 189 A manual switch-over is initiated by:• Resetting the Primary CPU• Powering off

3BSE036351-510 A 19Safety Summary (continued) SPECIFICWARNINGS (continued)Page 124: The CI862 baseplate has no locking device. Insert only the CI8

Verification of Redundant CPU Section 4 Operation190 3BSE036351-510 A

3BSE036351-510 A 191 Section 5 MaintenanceThis section describes preventive and corrective maintenance measures for the AC 800M Controller together w

Replacing the Battery Section 5 Maintenance192 3BSE036351-510 A Replacing the BatteryInternal BatteryThe internal battery is mounted inside the PM8xx

Section 5 Maintenance Internal Battery3BSE036351-510 A 193 The battery must be exchanged whenever:• The PM8xx B(attery) LED flashes or is extinguishe

Internal Battery Section 5 Maintenance194 3BSE036351-510 A To exchange the internal battery:1. Using a blade screwdriver, release the captive screw f

Section 5 Maintenance SB821 External Battery Unit3BSE036351-510 A 195 SB821 External Battery UnitThe external battery is mounted inside the SB821 Ext

SB821 External Battery Unit Section 5 Maintenance196 3BSE036351-510 A 7. Replace the cover, mount the unit onto the DIN rail, and reconnect the cable

Section 5 Maintenance SB822 Rechargeable External Battery Unit3BSE036351-510 A 197 SB822 Rechargeable External Battery UnitThe Li-Ion battery package

Online Replacement of Unit Section 5 Maintenance198 3BSE036351-510 A Online Replacement of UnitReplacement online entails adding or removing units in

Section 5 Maintenance Exchange of CPU in Redundant Configuration without BC8103BSE036351-510 A 199 Exchange of CPU in Redundant Configuration without

20 3BSE036351-510 ASafety Summary SPECIFIC CAUTIONS (continued)Page 76: Do not manipulate the locking device. ABB will take no responsi-bility for

Exchange of CPU in Redundant Configuration with BC810 Section 5 Maintenance200 3BSE036351-510 A 8. Observe the startup procedure and make sure that D

Section 5 Maintenance Exchange of CPU in Redundant Configuration with BC8103BSE036351-510 A 201 5. Gently ease the unit/baseplate sideways in order t

Exchanging a Defect RCU Link Cables Online Section 5 Maintenance202 3BSE036351-510 A Exchanging a Defect RCU Link Cables OnlineIn Configuration with

Section 5 Maintenance Corrective Maintenance Procedures3BSE036351-510 A 203 Corrective Maintenance ProceduresChanging Fuses – ModuleBus and CEX-BusTo

Fault-Finding Procedures Section 5 Maintenance204 3BSE036351-510 A Fault-Finding ProceduresThe following sections describe elementary fault-finding p

Section 5 Maintenance PM861/PM864/PM865/PM866/PM891 Unit in Redundant Configuration3BSE036351-510 A 205 PM861/PM864/PM865/PM866/PM891 Unit in Redunda

CEX-Bus Interconnection Unit - BC810 Section 5 Maintenance206 3BSE036351-510 A CEX-Bus Interconnection Unit - BC810Table 28. BC810 – Fault-Finding Pr

Section 5 Maintenance SM810/SM8113BSE036351-510 A 207 SM810/SM811Table 29. SM810/SM811 – Fault-Finding Fault Possible Cause and Corrective ActionNeit

Internal Battery / SB821 External Battery/SB822 Rechargeable External Battery Section 5 208 3BSE036351-510 A Internal Battery / SB821 External Batter

Section 5 Maintenance PROFIBUS DP – CI8513BSE036351-510 A 209 PROFIBUS DP – CI851Table 31. PROFIBUS DP CI851 – Fault-Finding Fault Possible Cause and

3BSE036351-510 A 21Safety Summary (continued) SPECIFIC CAUTIONS (continued)Page 114: It is not possible to change the CI852 unit via hot swap and

FOUNDATION Fieldbus H1 – CI852 Section 5 Maintenance210 3BSE036351-510 A FOUNDATION Fieldbus H1 – CI852Table 32. FOUNDATION Fieldbus H1 CI852 – Fault

Section 5 Maintenance FOUNDATION Fieldbus H1 – CI8523BSE036351-510 A 211 One or more field devices appear to be slow to respond or completely deadThe

FOUNDATION Fieldbus H1 – CI852 Section 5 Maintenance212 3BSE036351-510 A The network problem is proving very difficult to solve (continued).Use an os

Section 5 Maintenance On-board RS-232C Channels – CI8533BSE036351-510 A 213 On-board RS-232C Channels – CI853Table 33. On-board RS-232C Channels CI85

PROFIBUS DP – CI854/CI854A Section 5 Maintenance214 3BSE036351-510 A PROFIBUS DP – CI854/CI854ATable 34. PROFIBUS DP CI854/CI854A – Fault-Finding Ind

Section 5 Maintenance PROFIBUS DP – CI854/CI854A3BSE036351-510 A 215 RxB LED is OFF No communication on Line B.• Check that slaves are configured and

MasterBus 300 Interface – CI855 Section 5 Maintenance216 3BSE036351-510 A MasterBus 300 Interface – CI855Table 35. MasterBus 300 CI855 – Fault Findin

Section 5 Maintenance S100 I/O Interface – CI8563BSE036351-510 A 217 S100 I/O Interface – CI856Table 36. S100 I/O CI856 – Fault Finding Fault Possibl

INSUM Interface – CI857 Section 5 Maintenance218 3BSE036351-510 A INSUM Interface – CI857Table 37. INSUM CI857 – Fault-Finding Fault Possible Cause a

Section 5 Maintenance DriveBus Interface - CI8583BSE036351-510 A 219 DriveBus Interface - CI858Table 38. DriveBus CI858 – Fault-Finding Fault Possibl

22 3BSE036351-510 ASafety Summary SPECIFIC CAUTIONS (continuedPage 195: Due to the batteries being connected in parallel, it is necessary, when us

DriveBus Interface - CI858 Section 5 Maintenance220 3BSE036351-510 A Dbus;Tx1 LED is OFF The unit is not properly configured or unit error. • Check t

Section 5 Maintenance FOUNDATION Fieldbus High Speed Ethernet - CI8603BSE036351-510 A 221 FOUNDATION Fieldbus High Speed Ethernet - CI860 Table 39.

FOUNDATION Fieldbus High Speed Ethernet - CI860 Section 5 Maintenance222 3BSE036351-510 A 100Mbit/s is OFF If RxTx LED is flashing:A valid connection

Section 5 Maintenance TRIO Interface - CI8623BSE036351-510 A 223 TRIO Interface - CI862Table 40. TRIO Interface CI862 - Fault Finding Indication Poss

Satt I/O Interface – CI865 Section 5 Maintenance224 3BSE036351-510 A Satt I/O Interface – CI865Table 41. Satt I/O CI865 – Fault Finding FaultPossible

Section 5 Maintenance Modbus TCP Interface – CI8673BSE036351-510 A 225 Modbus TCP Interface – CI867Table 42. Modbus TCP Interface CI867 - Fault Findi

Modbus TCP Interface – CI867 Section 5 Maintenance226 3BSE036351-510 A PRIM is ON In non-redundant mode:• This module is started by the application.I

Section 5 Maintenance IEC 61850 Interface – CI8683BSE036351-510 A 227 IEC 61850 Interface – CI868Table 43. IEC 61850 Interface CI868 - Fault FindingF

AF 100 Interface - CI869 Section 5 Maintenance228 3BSE036351-510 A AF 100 Interface - CI869The Mast LED in the CI869 module is not used. Table 44 lis

Section 5 Maintenance AF 100 Interface - CI8693BSE036351-510 A 229 F(ault) LED is ON Possible Cause 1: The CI869 module is in the process of upgradin

3BSE036351-510 A 23 About This User ManualGeneralThis book describes the hardware platform AC 800M. It also describes in detail how to install, config

AF 100 Interface - CI869 Section 5 Maintenance230 3BSE036351-510 A Dual LED is ON The CI869 module is run in redundant configuration.Prim(ary) LED is

Section 5 Maintenance PROFINET IO Interface - CI8713BSE036351-510 A 231 PROFINET IO Interface - CI871Table 45. PROFINET IO Interface, CI871 - Indicat

MOD5 Interface - CI872 Section 5 Maintenance232 3BSE036351-510 A MOD5 Interface - CI872Table 46 provides the indications and possible causes, and the

Section 5 Maintenance MOD5 Interface - CI8723BSE036351-510 A 233 F(ault) LED is ON Possible Cause 1: The CI872 module is in the process of upgrading

MOD5 Interface - CI872 Section 5 Maintenance234 3BSE036351-510 A DUAL LED is ON The yellow DUAL LED is illuminated when the CI872 module is run in re

Section 5 Maintenance MOD5 Interface - CI8723BSE036351-510 A 235 Rx/Tx LED's are flashing, but there is no communicationPossible Cause 1: MTMCon

EtherNet/IP Interface - CI873 Section 5 Maintenance236 3BSE036351-510 A EtherNet/IP Interface - CI873Table 47. EtherNet/IP Communication Interface CI

Section 5 Maintenance EtherNet/IP Interface - CI8733BSE036351-510 A 237 Dual LED is ON The CI873 module is run in redundant configuration.Prim(ary) L

EtherNet/IP Interface - CI873 Section 5 Maintenance238 3BSE036351-510 A

3BSE036351-510 A 239 Appendix A Hardware UnitsPM851/PM856/PM860 and TP830 – Processor UnitKey Features• MPC860 Microprocessor running at 48 MHz.•8 MB

Warning, Caution, Information, and Tip Icons About This User Manual24 3BSE036351-510 A Warning, Caution, Information, and Tip IconsThis publication

Technical Data Appendix A Hardware Units240 3BSE036351-510 A • Compact Flash interface which supports loading of application and cold retain data sto

Appendix A Hardware Units Technical Data3BSE036351-510 A 241 Communication Ports and InterfacesTechnical data for communication ports and interfaces

Technical Data Appendix A Hardware Units242 3BSE036351-510 A COM4 Serial CommunicationCommunication speed 9600 baudSignal levels RS-232CConnector RJ4

Appendix A Hardware Units Technical Data3BSE036351-510 A 243 BatteryThe memory content is backed up with either an internal or external battery unit

Performance Data Appendix A Hardware Units244 3BSE036351-510 A For more information regarding EMC and safety, see Appendix D, Directive Consideration

Appendix A Hardware Units PM851A/PM856A/PM860A and TP830 – Processor Unit3BSE036351-510 A 245 PM851A/PM856A/PM860A and TP830 – Processor UnitKey Feat

Technical Data Appendix A Hardware Units246 3BSE036351-510 A Technical DataTechnical data for PM851A/PM856A/PM860A and TP830 is described in Table 52

Appendix A Hardware Units Technical Data3BSE036351-510 A 247 Communication Ports and InterfacesTechnical data for communication ports and interfaces

Technical Data Appendix A Hardware Units248 3BSE036351-510 A BatteryThe memory content is backed up with either an internal or external battery unit

Appendix A Hardware Units Technical Data3BSE036351-510 A 249 Table 55 shows Internal battery data. For external battery data, see SB821 External Batt

About This User Manual Terminology3BSE036351-510 A 25 Terms that uniquely apply to this User Manual are listed in the following table.Table 1. Termi

Performance Data Appendix A Hardware Units250 3BSE036351-510 A Performance DataThe PM851A/PM856A/PM860A differ in performance when executing an appli

Appendix A Hardware Units PM861/PM861A and TP830 – Processor Unit3BSE036351-510 A 251 PM861/PM861A and TP830 – Processor UnitKey Features• MPC860 Mic

Technical Data Appendix A Hardware Units252 3BSE036351-510 A Technical DataFor technical data on PM861 and TP830, see Table 56 on page 252.Table 56.

Appendix A Hardware Units Technical Data3BSE036351-510 A 253 Communication Ports and InterfacesTechnical data for communication ports and interfaces

Performance Data Appendix A Hardware Units254 3BSE036351-510 A Table 51 on page 243 shows internal battery data. For external battery data, see SB821

Appendix A Hardware Units PM864/PM864A and TP830 – Processor Unit3BSE036351-510 A 255 PM864/PM864A and TP830 – Processor UnitKey Features• MPC862 Mic

Technical Data Appendix A Hardware Units256 3BSE036351-510 A Technical DataFor technical data on PM864 and TP830, see Table 58 on page 256.Table 58.

Appendix A Hardware Units Technical Data3BSE036351-510 A 257 Communication Ports and InterfacesTechnical data for communication ports and interfaces

Performance Data Appendix A Hardware Units258 3BSE036351-510 A Table 51 on page 243 shows internal battery data. For external battery data, see SB821

Appendix A Hardware Units PM865 and TP830 – Processor Unit3BSE036351-510 A 259 PM865 and TP830 – Processor UnitKey Features• MPC862P Microprocessor r

Terminology About This User Manual26 3BSE036351-510 A FF FOUNDATION Fieldbus - Standard based onIEC 1158-2.FF HSE FOUNDATION Fieldbus - High Speed E

Technical Data Appendix A Hardware Units260 3BSE036351-510 A Technical DataFor technical data on PM865 and TP830, see Table 60 on page 260.Table 60.

Appendix A Hardware Units Technical Data3BSE036351-510 A 261 Communication Ports and InterfacesTechnical data for communication ports and interfaces

Performance Data Appendix A Hardware Units262 3BSE036351-510 A Electro-magnetic Compatibility and Electrical SafetyPM865/TP830 meets the requirements

Appendix A Hardware Units PM866 and TP830 – Processor Unit3BSE036351-510 A 263 PM866 and TP830 – Processor UnitKey Features• MPC866 Microprocessor ru

Technical Data Appendix A Hardware Units264 3BSE036351-510 A Technical DataFor technical data on PM866 and TP830, see Table 62 on page 264.Table 62.

Appendix A Hardware Units Technical Data3BSE036351-510 A 265 Communication Ports and InterfacesFor details on Technical data for communication ports

Performance Data Appendix A Hardware Units266 3BSE036351-510 A Electro-magnetic Compatibility and Electrical SafetyPM866/TP830 meets the requirements

Appendix A Hardware Units PM891– Processor Unit3BSE036351-510 A 267 PM891– Processor UnitKey Features• MPC8270 Microprocessor running at 450 MHz.• 25

Technical Data Appendix A Hardware Units268 3BSE036351-510 A Technical DataFor technical data on PM891, see Table 64.Table 64. PM891 – Technical data

Appendix A Hardware Units Performance Data3BSE036351-510 A 269 Communication Ports and InterfacesFor details on communication ports and interfaces, s

About This User Manual Applicable Specifications3BSE036351-510 A 27 Applicable SpecificationsEUROPEAN UNION DIRECTIVE COMPLIANCEUnits mentioned in t

BC810 and TP857 - CEX-Bus Interconnection Unit Appendix A Hardware Units270 3BSE036351-510 A BC810 and TP857 - CEX-Bus Interconnection UnitKey Featur

Appendix A Hardware Units BC810 and TP857 - CEX-Bus Interconnection Unit3BSE036351-510 A 271 Functional Block DiagramFigure 66. Block Diagram – BC810

BC810 and TP857 - CEX-Bus Interconnection Unit Appendix A Hardware Units272 3BSE036351-510 A IndicatorsTechnical DataTable 66. BC810 – CEX-Bus Interc

Appendix A Hardware Units SM810 and TP8553BSE036351-510 A 273 SM810 and TP855Key Features• MPC862P Microprocessor running at 96 MHz.•32 MB RAM• Provi

SM810 and TP855 Appendix A Hardware Units274 3BSE036351-510 A Functional Block DiagramFigure 67. Block Diagram – SM810textDC/DCConverterCPUMPC862Syst

Appendix A Hardware Units SM810 and TP8553BSE036351-510 A 275 IndicatorsTechnical DataTable 68. SM810 – LED IndicatorsDesignation/Color FunctionF(aul

SM810 and TP855 Appendix A Hardware Units276 3BSE036351-510 A Weight 700 g (1.5 lb) (package SM810K01 with SM810 and TP855).Dimensions W 59 x H 185

Appendix A Hardware Units SM810 and TP8553BSE036351-510 A 277 Table 71. SM810 - Digital Output Specifications Item ValueElectric isolation YesOvervol

SM811 and TP868 Appendix A Hardware Units278 3BSE036351-510 A SM811 and TP868Key Features• MPC862P Microprocessor running at 96 MHz.•32 MB RAM• Provi

Appendix A Hardware Units SM811 and TP8683BSE036351-510 A 279 Functional Block DiagramFigure 68. Block Diagram – SM811

TÜV Approval About This User Manual28 3BSE036351-510 A UL requirements for hazardous locations, the instructions in Appendix E, Standards must be fo

SM811 and TP868 Appendix A Hardware Units280 3BSE036351-510 A IndicatorsTechnical DataTable 72. SM811 – LED IndicatorsDesignation/Color FunctionF(au

Appendix A Hardware Units SM811 and TP8683BSE036351-510 A 281 Weight 700 g (1.5 lb) (package SM811K01 with SM811 and TP868).Dimensions W 59 x H 185

SM811 and TP868 Appendix A Hardware Units282 3BSE036351-510 A The High Integrity controller is able to run SIL3 applications using SM811. Performing

Appendix A Hardware Units SM811 and TP8683BSE036351-510 A 283 This is performed by connecting a physical push-button to the digital input. The system

CI851 and TP851 – PROFIBUS DP Interface Appendix A Hardware Units284 3BSE036351-510 A CI851 and TP851 – PROFIBUS DP InterfaceKey Features• Provides o

Appendix A Hardware Units CI851 and TP851 – PROFIBUS DP Interface3BSE036351-510 A 285 ABB recommends the use of connectors with built-in termination

CI851 and TP851 – PROFIBUS DP Interface Appendix A Hardware Units286 3BSE036351-510 A IndicatorsTechnical DataTable 76. CI851 – PROFIBUS DP LED Indi

Appendix A Hardware Units CI851 and TP851 – PROFIBUS DP Interface3BSE036351-510 A 287 Capacity Max 32 loadsProtection Rating IP20 according to EN6052

CI852 and TP852 – FOUNDATION Fieldbus H1 Interface Appendix A Hardware Units288 3BSE036351-510 A CI852 and TP852 – FOUNDATION Fieldbus H1 InterfaceKe

Appendix A Hardware Units CI852 and TP852 – FOUNDATION Fieldbus H1 Interface3BSE036351-510 A 289 Functional Block DiagramFigure 70. Block Diagram – C

3BSE036351-510 A 29 Section 1 IntroductionProduct OverviewAC 800M – GeneralAC 800M is a hardware platform comprising individual hardware units, which

CI852 and TP852 – FOUNDATION Fieldbus H1 Interface Appendix A Hardware Units290 3BSE036351-510 A IndicatorsThe CI852 FOUNDATION Fieldbus H1 interface

Appendix A Hardware Units CI852 and TP852 – FOUNDATION Fieldbus H1 Interface3BSE036351-510 A 291 Status indicators Red LED for errorGreen LED for ru

CI853 and TP853 – RS-232C Interface Appendix A Hardware Units292 3BSE036351-510 A CI853 and TP853 – RS-232C InterfaceKey Features• Two RS-232C ports

Appendix A Hardware Units CI853 and TP853 – RS-232C Interface3BSE036351-510 A 293 Functional Block DiagramFigure 71. Block Diagram – CI853DC/DC Bus i

CI853 and TP853 – RS-232C Interface Appendix A Hardware Units294 3BSE036351-510 A IndicatorsTechnical DataTable 80. CI853 RS-232C – LED IndicationsIn

Appendix A Hardware Units CI853 and TP853 – RS-232C Interface3BSE036351-510 A 295 Galvanic isolation UnisolatedStatus indicators Running normally: Gr

CI854/CI854A and TP854 – PROFIBUS DP Interface Appendix A Hardware Units296 3BSE036351-510 A CI854/CI854A and TP854 – PROFIBUS DP InterfaceKey Featur

Appendix A Hardware Units CI854/CI854A and TP854 – PROFIBUS DP Interface3BSE036351-510 A 297 The CI854/CI854A expansion unit contains the CEX-Bus log

CI854/CI854A and TP854 – PROFIBUS DP Interface Appendix A Hardware Units298 3BSE036351-510 A Functional Block DiagramFigure 72. Block Diagram – CI854

Appendix A Hardware Units CI854/CI854A and TP854 – PROFIBUS DP Interface3BSE036351-510 A 299 IndicatorsTechnical DataTable 82. CI854/CI854A – PROFIB

AC 800MController HardwareSystem Version 5.1

AC 800M – General Section 1 Introduction30 3BSE036351-510 A When equipped with the specified Control Software, the AC 800M Controller acts either as

CI854/CI854A and TP854 – PROFIBUS DP Interface Appendix A Hardware Units300 3BSE036351-510 A Galvanic isolation Ye sStatus indicators Running normall

Appendix A Hardware Units CI855 and TP853 – Ethernet Interface for MasterBus 3003BSE036351-510 A 301 CI855 and TP853 – Ethernet Interface for MasterB

CI855 and TP853 – Ethernet Interface for MasterBus 300 Appendix A Hardware Units302 3BSE036351-510 A Functional Block DiagramFigure 73. Block Diagram

Appendix A Hardware Units CI855 and TP853 – Ethernet Interface for MasterBus 3003BSE036351-510 A 303 IndicatorsTechnical DataTable 84. CI855 – Maste

CI855 and TP853 – Ethernet Interface for MasterBus 300 Appendix A Hardware Units304 3BSE036351-510 A Current consumption(from CEX-Bus 24 V DC)150 mA

Appendix A Hardware Units CI856 and TP856 – S100 I/O Interface3BSE036351-510 A 305 CI856 and TP856 – S100 I/O InterfaceKey Features• Provides one S10

CI856 and TP856 – S100 I/O Interface Appendix A Hardware Units306 3BSE036351-510 A Functional Block DiagramFigure 74. Block Diagram – CI856CEX-Bus in

Appendix A Hardware Units CI856 and TP856 – S100 I/O Interface3BSE036351-510 A 307 IndicatorsTechnical DataTable 86. CI856 – S100 I/O LED IndicatorsD

CI856 and TP856 – S100 I/O Interface Appendix A Hardware Units308 3BSE036351-510 A Weight 700 g (1.5 lb) (package CI856K01 with CI856 and TP856)Dime

Appendix A Hardware Units CI857 and TP853 – INSUM Interface3BSE036351-510 A 309 CI857 and TP853 – INSUM InterfaceKey Features• Provides one Ethernet

Section 1 Introduction AC 800M – General3BSE036351-510 A 31 classified applications. If the application is not SIL classified, standard S800 I/O unit

CI857 and TP853 – INSUM Interface Appendix A Hardware Units310 3BSE036351-510 A Functional Block DiagramFigure 75. Block Diagram – CI857Bus Interface

Appendix A Hardware Units CI857 and TP853 – INSUM Interface3BSE036351-510 A 311 IndicatorsTechnical DataTable 88. CI857 – INSUM Interface LED Indicat

CI857 and TP853 – INSUM Interface Appendix A Hardware Units312 3BSE036351-510 A Current consumption(from CEX-Bus 24 V DC)150 mA typical (200 mA max.)

Appendix A Hardware Units CI858 and TP858 – DriveBus Interface3BSE036351-510 A 313 CI858 and TP858 – DriveBus InterfaceKey Features• Provides three o

CI858 and TP858 – DriveBus Interface Appendix A Hardware Units314 3BSE036351-510 A Functional Block DiagramFigure 76. Block Diagram – CI858

Appendix A Hardware Units CI858 and TP858 – DriveBus Interface3BSE036351-510 A 315 IndicatorsTechnical DataTable 90. CI858 – DriveBus Interface LED I

CI858 and TP858 – DriveBus Interface Appendix A Hardware Units316 3BSE036351-510 A Current consumption(from CEX-Bus 24 V DC)200 mA max.External suppl

Appendix A Hardware Units CI860 and TP860 – FOUNDATION Fieldbus High Speed Ethernet3BSE036351-510 A 317 CI860 and TP860 – FOUNDATION Fieldbus High Sp

CI860 and TP860 – FOUNDATION Fieldbus High Speed Ethernet Appendix A Hardware Units318 3BSE036351-510 A Functional Block DiagramFigure 77. Block Diag

Appendix A Hardware Units CI860 and TP860 – FOUNDATION Fieldbus High Speed Ethernet3BSE036351-510 A 319 IndicatorsTable 92. CI860 – FOUNDATION Fieldb

AC 800M – General Section 1 Introduction32 3BSE036351-510 A Figure 2. Processor Unit – General View (here shown with PM861)Tx/Rx Optical ModuleBusExt

CI860 and TP860 – FOUNDATION Fieldbus High Speed Ethernet Appendix A Hardware Units320 3BSE036351-510 A Technical DataTable 93. CI860 – FOUNDATION Fi

Appendix A Hardware Units CI862 and TP862 - TRIO/Genius Interface3BSE036351-510 A 321 CI862 and TP862 - TRIO/Genius InterfaceKey Features• CEX-Bus in

CI862 and TP862 - TRIO/Genius Interface Appendix A Hardware Units322 3BSE036351-510 A Figure 78. CI862 TRIO/Genius interface.TRIO blocks, Figure 79,

Appendix A Hardware Units CI862 and TP862 - TRIO/Genius Interface3BSE036351-510 A 323 Figure 79. TRIO block.Table 94. TRIO block types.Unit Name Type

CI862 and TP862 - TRIO/Genius Interface Appendix A Hardware Units324 3BSE036351-510 A ISO_8CKT 8 Circuit Isolated Digital 8 Input or Output (configur

Appendix A Hardware Units CI862 and TP862 - TRIO/Genius Interface3BSE036351-510 A 325 Functional Block DiagramA complete CI862K01 unit consists of a

CI862 and TP862 - TRIO/Genius Interface Appendix A Hardware Units326 3BSE036351-510 A CI862 contains the Coldfire MCF5307 Microcontroller with Flash

Appendix A Hardware Units CI862 and TP862 - TRIO/Genius Interface3BSE036351-510 A 327 Connector one 4 pin (connects TRIO FIELD BUS)one DB9S (male) (c

CI865 and TP865 – Satt I/O Interface Appendix A Hardware Units328 3BSE036351-510 A CI865 and TP865 – Satt I/O InterfaceKey Features• Provides one Con

Appendix A Hardware Units CI865 and TP865 – Satt I/O Interface3BSE036351-510 A 329 Functional Block DiagramFigure 81. Block Diagram – CI865CEX busCN

Section 1 Introduction PM8xx/TP830 Processor Unit – General3BSE036351-510 A 33 PM8xx/TP830 Processor Unit – GeneralPhysically the PM8xx/TP830 Process

CI865 and TP865 – Satt I/O Interface Appendix A Hardware Units330 3BSE036351-510 A IndicatorsTable 96. Satt I/O CI865 – Fault Finding Designation/Col

Appendix A Hardware Units CI865 and TP865 – Satt I/O Interface3BSE036351-510 A 331 Technical DataTable 97. Satt I/O CI865 Interface Specifications I

CI867 and TP867 – Modbus TCP Interface Appendix A Hardware Units332 3BSE036351-510 A CI867 and TP867 – Modbus TCP InterfaceKey Features• Provides one

Appendix A Hardware Units CI867 and TP867 – Modbus TCP Interface3BSE036351-510 A 333 Functional Block DiagramFigure 82. Block Diagram – CI867

CI867 and TP867 – Modbus TCP Interface Appendix A Hardware Units334 3BSE036351-510 A Indicators Technical DataTable 98. Modbus TCP Interface CI867 -

Appendix A Hardware Units CI867 and TP867 – Modbus TCP Interface3BSE036351-510 A 335 Status indicators Running normally: Green.Exceptional fault: Red

CI868 and TP867 – IEC 61850 Interface Appendix A Hardware Units336 3BSE036351-510 A CI868 and TP867 – IEC 61850 InterfaceKey Features• CEX-Bus Module

Appendix A Hardware Units CI868 and TP867 – IEC 61850 Interface3BSE036351-510 A 337 Functional Block DiagramFigure 83. Block Diagram – CI868

CI868 and TP867 – IEC 61850 Interface Appendix A Hardware Units338 3BSE036351-510 A IndicatorsThere are six LED indicators on the front panel of CI86

Appendix A Hardware Units CI868 and TP867 – IEC 61850 Interface3BSE036351-510 A 339 Communication speed CH1 10 Mbit/s / 100 Mbit/s defined in IEEE 80

PM8xx/TP830 Processor Unit – General Section 1 Introduction34 3BSE036351-510 A Figure 3. Processor Unit Assembly – General View(here shown with PM86

CI869 and TP869 - AF 100 Interface Appendix A Hardware Units340 3BSE036351-510 A CI869 and TP869 - AF 100 InterfaceKey Features• CEX-Bus Module.• Sim

Appendix A Hardware Units CI869 and TP869 - AF 100 Interface3BSE036351-510 A 341 Functional Block DiagramIndicatorsThere are six LED indicators on th

CI869 and TP869 - AF 100 Interface Appendix A Hardware Units342 3BSE036351-510 A Table 102. AF 100 Interface, CI869 - LED indicatorsDesignation/Colo

Appendix A Hardware Units CI869 and TP869 - AF 100 Interface3BSE036351-510 A 343 Technical DataTable 103. AF100 Interface CI869 - Technical Specific

CI871 and TP867 – PROFINET IO Interface Appendix A Hardware Units344 3BSE036351-510 A CI871 and TP867 – PROFINET IO InterfaceKey Features• Provides o

Appendix A Hardware Units CI871 and TP867 – PROFINET IO Interface3BSE036351-510 A 345 Functional Block DiagramFigure 85. Block Diagram – CI871

CI871 and TP867 – PROFINET IO Interface Appendix A Hardware Units346 3BSE036351-510 A IndicatorsThere are six LED indicators on the front panel of CI

Appendix A Hardware Units CI871 and TP867 – PROFINET IO Interface3BSE036351-510 A 347 Technical DataTable 105. PROFINET IO Interface CI871 - Technic

CI872 and TP858 - MOD5 Interface Appendix A Hardware Units348 3BSE036351-510 A CI872 and TP858 - MOD5 InterfaceKey Features• CEX-Bus Module• Simple D

Appendix A Hardware Units CI872 and TP858 - MOD5 Interface3BSE036351-510 A 349 Functional Block DiagramFigure 86. Block Diagram – CI872

Section 1 Introduction PM8xx/TP830 Processor Unit – General3BSE036351-510 A 35 Figure 4. PM851/PM856/PM860 – Functional Block DiagramPM851/PM851A is

CI872 and TP858 - MOD5 Interface Appendix A Hardware Units350 3BSE036351-510 A IndicatorsThere are six LED indicators on the front panel of CI872 tha

Appendix A Hardware Units CI872 and TP858 - MOD5 Interface3BSE036351-510 A 351 Status indicators Running normally: Green.Exceptional fault: Red.Three

CI873 and TP867 - EtherNet/IP Interface Appendix A Hardware Units352 3BSE036351-510 A CI873 and TP867 - EtherNet/IP InterfaceKey Features• CEX-Bus Mo

Appendix A Hardware Units CI873 and TP867 - EtherNet/IP Interface3BSE036351-510 A 353 Functional Block Diagram Figure 87. Block Diagram – CI873

CI873 and TP867 - EtherNet/IP Interface Appendix A Hardware Units354 3BSE036351-510 A IndicatorsThere are six LED indicators on the front panel of CI

Appendix A Hardware Units CI873 and TP867 - EtherNet/IP Interface3BSE036351-510 A 355 Technical DataTable 109. EtherNet/IP Interface CI873 - Technica

Power Supply Units – Types SD821, SD822 and SD823 Appendix A Hardware Units356 3BSE036351-510 A Power Supply Units – Types SD821, SD822 and SD823Key

Appendix A Hardware Units Power Supply Units – Types SD821, SD822 and SD8233BSE036351-510 A 357 Figure 88. SD821 Connections for 2.5 A Power SupplyL+

Power Supply Units – Types SD821, SD822 and SD823 Appendix A Hardware Units358 3BSE036351-510 A Figure 89. SD822 Connections for 5 A Power Supply44

Appendix A Hardware Units Power Supply Units – Types SD821, SD822 and SD8233BSE036351-510 A 359 Power Supply Units Types SD821/822/823 – DescriptionA

PM8xx/TP830 Processor Unit – General Section 1 Introduction36 3BSE036351-510 A Figure 5. PM861/PM864/PM865/PM866 – Functional Block DiagramRTCCPU Com

Power Supply Units – Types SD821, SD822 and SD823 Appendix A Hardware Units360 3BSE036351-510 A The output voltage of all three PSUs is a regulated,

Appendix A Hardware Units Power Supply Units – Types SD821, SD822 and SD8233BSE036351-510 A 361 Dielectric test voltage 3000 V AC (EN 60950).Fuses an

Power Supply Units – Types SD821, SD822 and SD823 Appendix A Hardware Units362 3BSE036351-510 A Technical DataTable 111. PSU’s SD821, 822 and 823 – T

Appendix A Hardware Units Power Supply Units - Types SD831, SD832, SD833, and SD8343BSE036351-510 A 363 Power Supply Units - Types SD831, SD832, SD83

Power Supply Units - Types SD831, SD832, SD833, and SD834 Appendix A Hardware Units364 3BSE036351-510 A Equipment ClassThe Power Supply Units, (PSU),

Appendix A Hardware Units Power Supply Units - Types SD831, SD832, SD833, and SD8343BSE036351-510 A 365 Dimensions and Connections Figure 92. SD831

Power Supply Units - Types SD831, SD832, SD833, and SD834 Appendix A Hardware Units366 3BSE036351-510 A Figure 94. SD833 Connections for 10 A Power S

Appendix A Hardware Units Power Supply Units - Types SD831, SD832, SD833, and SD8343BSE036351-510 A 367 Power Supply Units Types SD831 / 832 / 833 /

Power Supply Units - Types SD831, SD832, SD833, and SD834 Appendix A Hardware Units368 3BSE036351-510 A Figure 96. Functional Diagram SD831 for a 3 A

Appendix A Hardware Units Power Supply Units - Types SD831, SD832, SD833, and SD8343BSE036351-510 A 369 Figure 97. Functional Diagram SD832/SD833 for

Section 1 Introduction PM8xx/TP830 Processor Unit – General3BSE036351-510 A 37 PROFIBUS DP, FOUNDATION Fieldbus H1, FOUNDATION Fieldbus High Speed Et

Power Supply Units - Types SD831, SD832, SD833, and SD834 Appendix A Hardware Units370 3BSE036351-510 A Dielectric strengthBasic with protective cond

Appendix A Hardware Units Power Supply Units - Types SD831, SD832, SD833, and SD8343BSE036351-510 A 371 DC-OK relay contact (SD834 only)This feature

Power Supply Units - Types SD831, SD832, SD833, and SD834 Appendix A Hardware Units372 3BSE036351-510 A SD834 in parallel to increase output powerFus

Appendix A Hardware Units Power Supply Units - Types SD831, SD832, SD833, and SD8343BSE036351-510 A 373 Technical DataTable 116. Technical Data PSU’

SS822/SS823/SS832 Voting Unit (for Redundant Power Supply) Appendix A Hardware Units374 3BSE036351-510 A SS822/SS823/SS832 Voting Unit (for Redundant

Appendix A Hardware Units SS822/SS823/SS832 Voting Unit (for Redundant Power Supply)3BSE036351-510 A 375 SS832 up to 10A. See Table 117 for the sele

SS822/SS823/SS832 Voting Unit (for Redundant Power Supply) Appendix A Hardware Units376 3BSE036351-510 A Figure 99. SS822 Block DiagramB+L-L+ OK F+

Appendix A Hardware Units SS822/SS823/SS832 Voting Unit (for Redundant Power Supply)3BSE036351-510 A 377 Figure 100. SS822 Voting Unit ConnectionsTa

SS822/SS823/SS832 Voting Unit (for Redundant Power Supply) Appendix A Hardware Units378 3BSE036351-510 A Table 119. SS822 - Technical Data and Mount

Appendix A Hardware Units SS822/SS823/SS832 Voting Unit (for Redundant Power Supply)3BSE036351-510 A 379 SS823 The SS823 Voting Unit has double overv

PM8xx/TP830 Processor Unit – General Section 1 Introduction38 3BSE036351-510 A Figure 6. Example of AC 800M/S800 I/O Interconnection in Single CPU Co

SS822/SS823/SS832 Voting Unit (for Redundant Power Supply) Appendix A Hardware Units380 3BSE036351-510 A Figure 102. SS823 Block Diagram

Appendix A Hardware Units SS822/SS823/SS832 Voting Unit (for Redundant Power Supply)3BSE036351-510 A 381 Figure 103. SS823 Power Voter Unit Connecti

SS822/SS823/SS832 Voting Unit (for Redundant Power Supply) Appendix A Hardware Units382 3BSE036351-510 A Table 121. SS823 - Technical Data and Mount

Appendix A Hardware Units SS822/SS823/SS832 Voting Unit (for Redundant Power Supply)3BSE036351-510 A 383 Figure 104. SS823 - Used in Redundant SD821

SS822/SS823/SS832 Voting Unit (for Redundant Power Supply) Appendix A Hardware Units384 3BSE036351-510 A SS832SS832 is can be used directly for load

Appendix A Hardware Units SS822/SS823/SS832 Voting Unit (for Redundant Power Supply)3BSE036351-510 A 385 Figure 107. SS832 up to 20 A Load+-IN 1OUTIN

SS822/SS823/SS832 Voting Unit (for Redundant Power Supply) Appendix A Hardware Units386 3BSE036351-510 A Figure 108. SS832 Voting Unit Dimensions and

Appendix A Hardware Units SS822/SS823/SS832 Voting Unit (for Redundant Power Supply)3BSE036351-510 A 387 Contact rating a.c. Max. 30 V and max. 0.5 A

SS822/SS823/SS832 Voting Unit (for Redundant Power Supply) Appendix A Hardware Units388 3BSE036351-510 A DimensionsWidthDepth Height32 mm (1.26”)

Appendix A Hardware Units TC562 Modem Unit – (Westermo MD-12DC)3BSE036351-510 A 389 TC562 Modem Unit – (Westermo MD-12DC)DescriptionThe TC562 Short D

Section 1 Introduction PM8xx/TP830 Processor Unit – General3BSE036351-510 A 39 Figure 7. Example of AC 800M/S800 I/O and FOUNDATION Fieldbus High Spe

TC562 Modem Unit – (Westermo MD-12DC) Appendix A Hardware Units390 3BSE036351-510 A equipment or units, for example a computer and printer or a robot

Appendix A Hardware Units TC562 Modem Unit – (Westermo MD-12DC)3BSE036351-510 A 391 Technical DataTable 124. TC562 – Technical Data TypeTC562 – Short

SB821 External Battery – AC 800M Memory Back-up Appendix A Hardware Units392 3BSE036351-510 A SB821 External Battery – AC 800M Memory Back-upDescript

Appendix A Hardware Units SB821 External Battery – AC 800M Memory Back-up3BSE036351-510 A 393 Technical DataTable 126. SB821 – External battery data

SB822 Rechargeable External Battery – AC 800M Memory Back-up Appendix A Hardware Units394 3BSE036351-510 A SB822 Rechargeable External Battery – AC 8

Appendix A Hardware Units SB822 Rechargeable External Battery – AC 800M Memory Back-up3BSE036351-510 A 395 Technical DataTable 127. SB822 – Recharge

DIN-Rail – TS 35/7.5 Appendix A Hardware Units396 3BSE036351-510 A DIN-Rail – TS 35/7.5The figure below shows the profile and dimensions in mm (in.)

Appendix A Hardware Units Miscellaneous Equipment3BSE036351-510 A 397 Miscellaneous EquipmentTB850 Terminator for CEX-Bus (Male)Figure 113. TB850 Ter

TB850 Terminator for CEX-Bus (Male) Appendix A Hardware Units398 3BSE036351-510 A Figure 114. CEX-Bus Terminator when using Redundant Communication I

Appendix A Hardware Units TB851 Terminator for CEX-Bus (Female)3BSE036351-510 A 399 TB851 Terminator for CEX-Bus (Female)A TB851 (female) Terminator

NOTICEThis document contains information about one or more ABB products and may include a description of or a reference to one or more standards that

PM891 Processor Unit – General Section 1 Introduction40 3BSE036351-510 A PM891 Processor Unit – GeneralPM891 is a high performance controller, which

TB807 ModuleBus Terminator Plug Appendix A Hardware Units400 3BSE036351-510 A TB807 ModuleBus Terminator PlugThe Terminator plug must always be mount

Appendix A Hardware Units TK8533BSE036351-510 A 401 TK853Technical DataTK855 RCU Data Link CableThe TK855 Redundant Control Unit Data Link Cable, con

TK856 RCU Control Link Cable Appendix A Hardware Units402 3BSE036351-510 A TK856 RCU Control Link CableThe TK856 Redundant Control Unit Control Link

Appendix A Hardware Units Al-Profile Support For DIN-Rail3BSE036351-510 A 403 Al-Profile Support For DIN-RailUnits comprising the AC 800M controller

Al-Profile Support For DIN-Rail Appendix A Hardware Units404 3BSE036351-510 A Figure 119. Al-Profile for DIN-rail - Dimension Drawing215 mm20 mm15 mm

3BSE036351-510 A 405 Appendix B Power ConsumptionGeneralAt an ambient temperature of 40°C (104°F) it is considered unnecessary to calculate the heat

Current Consumption and Power Dissipation Appendix B Power Consumption406 3BSE036351-510 A Current Consumption and Power DissipationSee Table 131 on

Appendix B Power Consumption Current Consumption and Power Dissipation3BSE036351-510 A 407 (1) These figures apply only to the PM8xx. For current-con

Current Consumption and Power Dissipation Appendix B Power Consumption408 3BSE036351-510 A Maximum current of the +24 V supplied to the CPU (incl. Mo

Appendix B Power Consumption Current Consumption and Power Dissipation3BSE036351-510 A 409 Calculations1. Calculate the current requirements for each

Section 1 Introduction PM891 Processor Unit – General3BSE036351-510 A 41 Figure 8 shows the front view, Figure 9 shows the top view, and Figure 10 sh

Current Consumption and Power Dissipation Appendix B Power Consumption410 3BSE036351-510 A

3BSE036351-510 A 411 Appendix C Recommended ComponentsRecommended ComponentsAll recommended components listed below were successfully utilized during

Recommended Components Appendix C Recommended Components412 3BSE036351-510 A PROFIBUS DP/PA Linking Device(LD 800P)LD 800P performs the following ta

Appendix C Recommended Components Recommended Components3BSE036351-510 A 413 PROFIBUS DP/PA Linking Device(LD 800P)(cont.)The way in which LD 800P

Recommended Components Appendix C Recommended Components414 3BSE036351-510 A Figure 120. LD 800P InterfaceHead stationConnectionPROFIBUS DPredundant

Appendix C Recommended Components Recommended Components3BSE036351-510 A 415 Table 135. Recommended components - PROFINET IOComponent DescriptionMNS

Recommended Components Appendix C Recommended Components416 3BSE036351-510 A Table 137. Recommended Components – FOUNDATION FieldbusComponent Descrip

Appendix C Recommended Components Recommended Components3BSE036351-510 A 417 Table 138. Recommended Components – FOUNDATION Fieldbus High Speed Ether

Recommended Components Appendix C Recommended Components418 3BSE036351-510 A FOUNDATION Fieldbus Linking Device(LD 800HSE)The LD 800HSE is a gateway

Appendix C Recommended Components Recommended Components3BSE036351-510 A 419 Figure 121. LD 800HSE Interface

PM891 Processor Unit – General Section 1 Introduction42 3BSE036351-510 A Screw terminals are provided for connections to the power supply and the ext

Recommended Components Appendix C Recommended Components420 3BSE036351-510 A Table 139. Recommended Components for Control Networks Component Descrip

Appendix C Recommended Components Recommended Components3BSE036351-510 A 421 Table 140. Recommended Components – MiscellaneousComponent DescriptionDI

Recommended Components Appendix C Recommended Components422 3BSE036351-510 A Table 141. Recommended Components – Process Cables Component Description

Appendix C Recommended Components Recommended Components3BSE036351-510 A 423 PROFINET IO Interface CI871 • Use in minimum cable of category 5 (STP ca

Recommended Components Appendix C Recommended Components424 3BSE036351-510 A Table 142. Cables for the CI862 TRIO Field BusCableOuter Diameter in (mm

Appendix C Recommended Components Recommended Components3BSE036351-510 A 425

Recommended Components Appendix C Recommended Components426 3BSE036351-510 A

3BSE036351-510 A 427 Appendix D Directive ConsiderationsRelevant products comply with EMC Directive EMCD 2004/108/EC and Low Voltage Directive LVD 20

Low-Voltage Directive (LVD) Appendix D Directive Considerations428 3BSE036351-510 A page 356and Power Supply Units - Types SD831, SD832, SD833, and S

3BSE036351-510 A 429 Appendix E StandardsThe information below is applicable to products approved for hazardous locations according to CSA and/or UL

Section 1 Introduction PM891 Processor Unit – General3BSE036351-510 A 43 The Redundancy Link consists of two cables; RCU Data Link Cable and RCU Cont

Hazardous Location Approval Appendix E Standards430 3BSE036351-510 A Explosion hazard - Do not disconnect equipment unless the power has been switche

3BSE036351-510 A 431 Appendix F Environmental DataEnvironmental Data for AC 800M ProductsThe immunity of products to environmental factors met during

Climatic and Mechanical Environmental Conditions Appendix F Environmental Data432 3BSE036351-510 A Climatic and Mechanical Environmental ConditionsIn

Appendix F Environmental Data Climatic and Mechanical Environmental Conditions3BSE036351-510 A 433 Mechanical ConditionsVibration 10< f <50 Hz,

CE Compliance Appendix F Environmental Data434 3BSE036351-510 A CE ComplianceAll products comply with EMC Directive EMCD 2004/108/EC and Low Voltage

Appendix F Environmental Data Electromagnetic Compatibility and Main Voltage Conditions3BSE036351-510 A 435 Electromagnetic Compatibility and Main Vo

Electromagnetic Compatibility and Main Voltage Conditions Appendix F Environmental Data436 3BSE036351-510 A Electromagnetic Compatibility ConditionsM

Appendix F Environmental Data Installation Requirements3BSE036351-510 A 437 Installation RequirementsInstallation regulations for all products are in

Lightning Protection Appendix F Environmental Data438 3BSE036351-510 A Lightning ProtectionIndustrial installations and power plants are normally pro

3BSE036351-510 A 439 AABB Drives 168AC 800MI/O systems 158safety 13adaptersCI840 158 to 159addressingEthernet 52Alpha code lock 75, 124Al-profil

PM891 Processor Unit – General Section 1 Introduction44 3BSE036351-510 A Figure 11. Block diagram of PM891

Index440 3BSE036351-510 AIndex440 3BSE036351-510 A technical data 299CI854Acommunication interface 296fault-finding 214indicators 299installation

Index3BSE036351-510 A 441 CI852 29CI853 29, 292CI854 29, 158 to 159CI854A 29, 158 to 159, 296CI855 29CI856 29, 158CI857 29CI858 29, 313CI860

Index3BSE036351-510 A 442 external battery unitinstallation 143external mains supply cablefusing 64external power source 176Ffault-findingAF 100 2

Index3BSE036351-510 A 443 S100 158S800 158I/O unitssafety 16Indicators 350indicatorsBC810 272CI851 286CI852 290CI853 294CI854 299CI854A 299C

Index3BSE036351-510 A 444 locking device 68, 70low-voltage directive 427Mmains breaker 63installation 134mains net filter 63mains supply cableext

Index3BSE036351-510 A 445 CPU unit 259installation in redundant configuration 90, 94installation in single configuration 78performance data 262red

Index3BSE036351-510 A 446 SD822 356technical data 362SD823 356technical data 362SD831 363signalnoise 17single configurationcold restart 183cont

Index3BSE036351-510 A 447 TK212technical data 402tool cable 91, 95TK850CEX-Bus extension cable 97, 400CEX-bus extension cable 400TK851RCU Link cab

Index448 3BSE036351-510 AIndex448 3BSE036351-510 A

3BSE036351-510 A 449 Revision HistoryIntroductionThis section provides information on the revision history of this User Manual. Revision HistoryThe fo

Section 1 Introduction PM891 Processor Unit – General3BSE036351-510 A 45 Figure 12. AC 800M/S800 I/O Interconnection Configuration with single PM891N

Updates in Revision Index A 450 3BSE036351-510 A Updates in Revision Index AThe following table shows the updates made in this User Manual for Revi

ABB AB Control TechnologiesVästerås, SwedenPhone: +46 (0) 21 32 50 00e-mail: [email protected]/controlsystemsABB S.P.A.Control T

PM891 Processor Unit – General Section 1 Introduction46 3BSE036351-510 A Figure 13. Example of AC 800M/S800 I/O and FOUNDATION Fieldbus High Speed Et

Section 1 Introduction PM891/PM86x/TP830 Processor Unit – Redundancy3BSE036351-510 A 47 PM891/PM86x/TP830 Processor Unit – RedundancyProcessor unit r

PM891/PM86x/TP830 Processor Unit – Redundancy Section 1 Introduction48 3BSE036351-510 A PM891 RedundancyThe Redundancy Link in PM891 consists of two

Section 1 Introduction PM891/PM86x/TP830 Processor Unit – Redundancy3BSE036351-510 A 49 If the primary unit fails because of an error, the backup uni

3BSE036351-510 A 5 Table of Contents About This User ManualGeneral ...

AC 800M High Integrity Section 1 Introduction50 3BSE036351-510 A The following characteristics of the MAC and IP address handling should be considere

Section 1 Introduction Control Software3BSE036351-510 A 51 • Oscillator supervision• CRC on firmware and data storageAn SM811 operates like an SM810

Ethernet Address for PM8xx (Except PM891) Section 1 Introduction52 3BSE036351-510 A Ethernet Address for PM8xx (Except PM891)Each TP830 Baseplate is

Section 1 Introduction Ethernet Address for PM8xx (Except PM891)3BSE036351-510 A 53 Figure 14. Identification Labels and their position on PM8xx (exc

Ethernet Address for PM891 Section 1 Introduction54 3BSE036351-510 A Ethernet Address for PM891Each PM891 unit is provided with a unique Ethernet add

Section 1 Introduction Ethernet Address for PM8913BSE036351-510 A 55 Figure 15. Identification Labels and their position on PM891

AC 800M Controller – Key Features Section 1 Introduction56 3BSE036351-510 A AC 800M Controller – Key Features• Modularity, allowing for step-by-step

Section 1 Introduction Product Release History3BSE036351-510 A 57 • Built-in battery backup of memory (except for PM891 that uses external battery ba

Product Release History Section 1 Introduction58 3BSE036351-510 A 4.1 New information about SS823 is added. SM810 and Compact Flash have been added.3

3BSE036351-510 A 59 Section 2 InstallationThis section contains guidelines for planning the installation of an AC 800M controller system (see Site Se

Table of Contents6 3BSE036351-510 A Site Selection and Building Requirements ...59Cables ...

Site Selection and Building Requirements Section 2 Installation60 3BSE036351-510 A When planning a control system installation, the following points

Section 2 Installation Site Selection and Building Requirements3BSE036351-510 A 61 • Grounding:– Grounding, cable selection and cable routing must be

Cables Section 2 Installation62 3BSE036351-510 A CablesLaying Field CablesThere are no special requirements for laying field and communication cables

Section 2 Installation Power Supply3BSE036351-510 A 63 Power SupplyUnder normal circumstances, the power supply required by AC 800M Controller and as

Enclosures Section 2 Installation64 3BSE036351-510 A Fusing the External Mains Supply CableThe recommended fuse rating for the external mains supply

Section 2 Installation Mounting AC 800M Units onto DIN-Rail3BSE036351-510 A 65 Normally the use of an additional enclosure will not influence the EMC

Mounting on metal sheet Section 2 Installation66 3BSE036351-510 A There are two ways of mounting the product in cabinets, open rack or other types of

Section 2 Installation Prefabricated aluminum profile3BSE036351-510 A 67 Prefabricated aluminum profileThere are aluminum profiles for horizontal mou

Prefabricated aluminum profile Section 2 Installation68 3BSE036351-510 A Mounting Procedure for PM8xx and CI8xx Units, Complete with BaseplatesBefore

Section 2 Installation Prefabricated aluminum profile3BSE036351-510 A 69 Figure 17. Baseplate Locking DeviceFigure 18. DIN-rail Mounting of AC 800M U

Table of Contents3BSE036351-510 A 7 3BSE036351-510 A 7Installing the PROFINET IO Interface CI871...

Prefabricated aluminum profile Section 2 Installation70 3BSE036351-510 A Mounting Procedure for PM891 UnitBefore mounting any processor unit or commu

Section 2 Installation Prefabricated aluminum profile3BSE036351-510 A 71 3. When the interconnection is complete, rotate the locking device clockwise

Prefabricated aluminum profile Section 2 Installation72 3BSE036351-510 A Removing Processor Units Complete with BaseplatesUse the following procedure

Section 2 Installation Prefabricated aluminum profile3BSE036351-510 A 73 3. Rotate the locking device to the SLIDE position (2) on the unit baseplate

Prefabricated aluminum profile Section 2 Installation74 3BSE036351-510 A Figure 23. Separating the BaseplatesFRRx/TxRTSFRRx1Tx1Rx2Tx2CI853COM1 COM2FR

Section 2 Installation Prefabricated aluminum profile3BSE036351-510 A 75 Unit to Baseplate Alpha Code LockBaseplates have a pre-set Alpha code lockin

Prefabricated aluminum profile Section 2 Installation76 3BSE036351-510 A For further details on pre-set Alpha codes, refer to the relevant unit docum

Section 2 Installation Prefabricated aluminum profile3BSE036351-510 A 77 Figure 24. Unit Baseplate – Alpha Code Lock ArrangementPre-SetAlpha Code Key

Installing the PM86x/TP830 Processor Unit in Single Configuration Section 2 Installation78 3BSE036351-510 A Installing the PM86x/TP830 Processor Unit

Section 2 Installation Installing the PM86x/TP830 Processor Unit in Single Configuration3BSE036351-510 A 79 5. Baseplate cable connections:a. Connect

Table of Contents8 3BSE036351-510 A Verification of Satisfactory AC 800M Operation...185Verific

Installing the PM86x/TP830 Processor Unit in Single Configuration Section 2 Installation80 3BSE036351-510 A Always install a fresh internal or exte

Section 2 Installation Installing the PM86x/TP830 Processor Unit in Single Configuration3BSE036351-510 A 81 Figure 26. TB851 Terminator for CEX-Bus (

Installing the PM86x/TP830 Processor Unit in Single Configuration Section 2 Installation82 3BSE036351-510 A Figure 27. CEX-Bus Terminator when using

Section 2 Installation Installing the PM86x/TP830 Processor Unit in Single Configuration3BSE036351-510 A 83 Figure 28. SA/SB Connectors for Supervisi

Installing the PM86x/TP830 Processor Unit in Single Configuration Section 2 Installation84 3BSE036351-510 A Communication PortsCN1 and CN2The control

Section 2 Installation Installing the PM86x/TP830 Processor Unit in Single Configuration3BSE036351-510 A 85 COM3 PortThe COM3 is an RS-232C port with

Installing the PM86x/TP830 Processor Unit in Single Configuration Section 2 Installation86 3BSE036351-510 A COM4 PortThe COM4 port is an RS-232C port

Section 2 Installation Installing PM891 in Single Configuration3BSE036351-510 A 87 Installing PM891 in Single ConfigurationUse the procedure below to

Installing PM891 in Single Configuration Section 2 Installation88 3BSE036351-510 A 6. Connect the optical ModuleBus to the optical contacts (Tx1/Rx1)

Section 2 Installation Installing PM891 in Single Configuration3BSE036351-510 A 89 COM4 PortThe COM4 port is an RS-232C port, opto-isolated and witho

Table of Contents3BSE036351-510 A 9 3BSE036351-510 A 9Satt I/O Interface – CI865...

Installing the PM86x/TP830 Processor Unit in Redundant Configuration Section 2 Installation90 3BSE036351-510 A Installing the PM86x/TP830 Processor U

Section 2 Installation Installing the PM86x/TP830 Processor Unit in Redundant Configuration3BSE036351-510 A 91 5. Connect the RCU Link Cable TK851 to

Installing the PM86x/TP830 Processor Unit in Redundant Configuration Section 2 Installation92 3BSE036351-510 A 8. The CPUs are supplied with internal

Section 2 Installation Installing the PM86x/TP830 Processor Unit in Redundant Configuration3BSE036351-510 A 93 Communication PortsSame as for single

Installing the PM891 Processor Unit in Redundant Configuration Section 2 Installation94 3BSE036351-510 A Installing the PM891 Processor Unit in Redun

Section 2 Installation Installing the PM891 Processor Unit in Redundant Configuration3BSE036351-510 A 95 6. Provide connections for power supply and

Installing the PM891 Processor Unit in Redundant Configuration Section 2 Installation96 3BSE036351-510 A Communication PortsSame as for single config

Section 2 Installation Installing the CEX-Bus without BC8103BSE036351-510 A 97 Installing the CEX-Bus without BC810The CEX-Bus, used for connection o

Installing the CEX-Bus Interconnection Unit BC810/TP857 Section 2 Installation98 3BSE036351-510 A See Figure 31 on page 100 and Figure 32 on page 101

Section 2 Installation Installing the CEX-Bus Interconnection Unit BC810/TP8573BSE036351-510 A 99 Hot swap of the BC810 located next to a primary or